Detailed Guide For Liquid Powder Mixing Equipment
Detailed Guide for Liquid, Powder Mixing Equipment
Liquid–powder mixing is a typical application in the chemical pharmaceutical, brewery, dairy, food processing, beverage and cosmetic industries. Padmatech Industries is a leading brand in the manufacturing of liquid and powder mixing equipment mainly used for mixing food, beverages, cosmetics, biopharmaceutical products, and other materials. Padmatech Industries has been a leading manufacturer of all types of liquid and powder mixers for more than 20 years. All contact parts in our mixers are made of high-quality stainless steel material.
Know About Liquid, Powder Mixing Equipment
- High Speed Mixer
- Bottom Side Entry Mixer
- Single Shaft Mixer
- Twin Shaft Mixer
- Planetary Mixer
- PBT Mixer
1) High Speed Mixer
A High Speed Mixer is specially designed for rapid mixing, dispersion, emulsification, and homogenization of liquids and liquid–solid materials. It operates at high rotational speeds, generating strong shear forces that help reduce particle size and ensure uniform mixing.
High-speed mixers are widely used in pharmaceutical, chemical, food, paint, ink, and cosmetic industries where fast processing and consistent product quality are required.
High Speed Mixer Features
- Operates at speeds up to 2990 RPM
- Saw-tooth impeller or rotor-stator design for effective dispersion
- Hydraulic up-and-down mechanism for easy operation
- Stainless steel contact parts
- Flameproof motor and control panel option
- Variable speed control through VFD
- Low runout precision shaft for stable operation
- Suitable for batch capacities from small to large-scale production
2) Bottom Side Entry Mixer
The bottom entry mixer is generally used in conjunction with a slow-speed anchor stirrer or scraper unit for high-viscosity products. The Bottom Side Entry Mixer presents a highly hygienic solution for the processes of dispersion, emulsifying, homogenization, and disintegration of solids in the food processing, cosmetics, pharmaceutical, and fine chemical industries.
Bottom tank mixers are designed for applications involving highly viscous media and are intended to work with anchor-type agitators.
3) Single Shaft Mixer
The Single Shaft Mixer is a type of mixing system used when the main purpose is to reduce mixing time, simplify cleaning, and decrease energy costs for highly sterile processes. All contact parts in our mixer are made of high-quality stainless steel material.
Single Shaft Mixer Features
- Easy drum locating and centering device
- Clamping device for the tub
- Hydraulic up-and-down, maintenance-free application
- Flameproof panel with flameproof motor and VFD
- Special spindle bearing used
- High-precision machining ensures that a running shaft cannot be distinguished from a static one
- Noise-free operation
4) Twin Shaft Mixer
Many industries deal with high-viscosity mixing applications where the Twin Shaft Mixer plays a vital role in delivering the desired quality output on time and within budget.
Padmatech Industries is a leading twin shaft mixer manufacturer using high-quality stainless steel materials. Our twin shaft mixers consist of a high-speed disperser and a low-speed anchor scraper, allowing both agitators to operate independently and manage speed variations.
Twin Shaft Mixer Features
- Drum locating and centering device
- Clamping device for the tub
- Hydraulic up-and-down, maintenance-free application
- Special spindle bearing used
- High-precision machining ensures that a running shaft cannot be distinguished from a static one
- Noise-free operation
- Twin shaft maximum speed – 100 RPM
5) Planetary Mixer
A planetary mixer is an instrument used in various industries for mixing different materials such as paste, granulation materials, and other substances ranging from medium to high viscosity. It helps create a smooth, lump-free, paste-like consistency.
Features of Planetary Mixer
- Better product manufacturing performance
- Easy and flexible operating process
- Reduced physical effort
- Reduction in labor costs
- Improved food safety and hygiene
- Low and easy maintenance cost
- Durable and robust construction
6) PBT Mixer
For powder incorporation, heat transfer, and rapid mixing processes, higher power and turbulence are required. The PBT mixer is used in such applications as it is efficient in blending and dispersion operations.
The Pitched Blade Turbine has a special design that adjusts the angle of the blades to promote more axial flow than radial flow.
Final Thought
For powder incorporation, heat transfer, and rapid mixing processes, higher power and turbulence are required. The PBT mixer is used in such applications as it is efficient in blending and dispersion operations.
The Pitched Blade Turbine has a special design that adjusts the angle of the blades to promote more axial flow than radial flow.